PLC Simulator
PLC + SCADA

PLC SCADA Course — Online, With Certificate

130 hands-on scenarios covering every layer a SCADA engineer needs at the PLC level: ladder logic, HMI screens, Modbus TCP register maps, alarm logic, and PID control. Certificate of completion included. Free to start.

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Certificate of completion via Cert Pack — $99 one-time, no subscription required.

PLC SCADA course — browser-based scenarios and HMI builder with certificate

The discipline

What PLC SCADA programming actually is

A PLC (Programmable Logic Controller) is the controller that makes machines move. A SCADA system (Supervisory Control and Data Acquisition) is the software layer above it — the system that reads PLC tags, shows them on operator screens, logs them to a historian, and sends setpoint commands back down to the PLC. Most job postings that say "PLC SCADA" are asking for someone who can do both: write PLC logic that produces clean, well-named tags, and configure the SCADA system to read them correctly.

The PLC layer is the harder skill to acquire because it requires writing and testing executable code. The SCADA configuration layer is largely a drag-and-drop exercise once you understand the data model. This course prioritises the PLC layer — the part that makes or breaks a SCADA integrator's ability to deliver working systems.

Common question

PLC vs SCADA — and which to learn first

A PLC is the control layer: hardware that reads sensors and drives motors, valves, and lamps in real time. SCADA is the supervision layer: software that reads the PLC's tags, shows them on operator screens, logs them to a historian, raises alarms, and sends setpoints back down. SCADA cannot run without a PLC (or equivalent controller) producing the data underneath it.

That dependency answers the most common question — should I learn PLC or SCADA first? Learn the PLC layer first. SCADA configuration is largely drag-and-drop once you understand the tag database; PLC logic is the part that requires writing and testing real, executable code. A SCADA integrator who cannot write clean, well-named PLC logic will struggle no matter how slick their screens look. This course is sequenced that way: PLC fundamentals first, SCADA-facing skills (HMI, alarms, comms, historian concepts) layered on top.

Where does DCS fit? A Distributed Control System bundles the controller and supervisory layers into one vendor-integrated platform, used in continuous process plants (refining, chemicals, power). The tag, alarm, and loop-control concepts you build here transfer to DCS thinking too — the architecture differs, the control fundamentals do not.

How it fits together

The PLC + SCADA stack, illustrated

Each diagram below is a layer of the system this course teaches, from the field I/O up to the operator screen and the network that ties them together.

A SCADA and HMI architecture — operator screens reading live PLC tags for pushbuttons, pilot lamps, numeric values and alarms, the supervisory layer taught in the PLC SCADA courseA SCADA supervisory layer above a PLC, an operator HMI panel beside the PLC, and the PLC wired down to field devices such as sensors and a motor.SCADAsupervisory layerHMI panelPLCcontrollerSMfield devices (sensors, motor)
The supervisory layer — HMI/SCADA screens bound to live PLC tags.
PLC architecture in a SCADA system — CPU, power supply, digital and analog I/O modules and the communication port that feeds the SCADA softwareA modular PLC rack on a backplane: power supply, CPU processor, input module, output module and a communications module side by side.PLC RACKbackplane busPSUPowerCPUProcessorDIInputDOOutputNETComms
The controller — CPU, I/O modules, and the comms port SCADA reads from.
An industrial network topology connecting PLCs to a SCADA server over Ethernet, the plant-floor architecture a SCADA engineer must understandAn industrial Ethernet/IP or PROFINET network: a PLC, operator HMI, a variable frequency drive and remote I/O all connected through a network switch.SWITCHEthernet/IP · PROFINETPLCHMIVFDI/Ostar topology via managed switch
Network topology — how PLCs and the SCADA server connect on the plant floor.
A Modbus TCP transaction between a SCADA master and a PLC slave, reading coils and holding registers — the most common protocol in PLC SCADA integrationA Modbus master polling three slave devices over a shared serial or TCP link, reading and writing their holding registers and coils.MASTERpolls slavesModbus RTU / TCPID 01regs/coilsID 02regs/coilsID 03regs/coilsrequest / response polling
Modbus TCP — coils and holding registers a SCADA driver reads from the PLC.
Analog I/O scaling in a SCADA system — raw counts from a 4-20 mA sensor converted to engineering units for display on the SCADA screenA 4 to 20 milliamp analog signal from a sensor, read by the analog input card and scaled linearly into engineering units such as degrees Celsius.sensor4-20mAAI cardADC62.5deg C (scaled)10004mA20mAlinear scaling
Analog I/O scaling — raw counts to engineering units for the SCADA display.
The PLC scan cycle underneath every SCADA tag — read inputs, execute logic, update outputs — the timing the SCADA system samplesThe repeating PLC scan cycle: read inputs, execute the ladder logic, update outputs, then housekeeping, looping continuously.1Read Inputs2Execute Logic3Update Outputs4HousekeepingSCANCYCLE
The scan cycle — the real-time loop SCADA samples its tag values from.
A ladder logic rung producing a SCADA tag — a contact energising an output coil whose state the SCADA system reads and displaysA basic ladder logic rung between two power rails: an examine-if-closed contact (XIC) in series driving an output coil (OTE).L1L2] [StartXIC I:0/0LampOTE O:0/0
Every SCADA tag starts as a PLC rung — the logic you write in this course.
A browser-based PLC SCADA practice environment running ladder logic and an HMI with no Ignition or WinCC licence and no install requiredA web browser window running a PLC ladder logic simulator with an input/output strip, requiring no installation or download.plcsimulator.app/playno installINPUTSOUTPUTS
All in a browser tab — no Ignition or WinCC licence, no install.

Curriculum

PLC SCADA course curriculum

Six tracks from first principles to SCADA-ready. Estimated hours are for an engineer with no prior PLC experience working at a focused pace.

TrackWhat you learnEst. hoursCertificateFree?
PLC FundamentalsScan cycle, I/O addressing, contacts and coils, latching, timers, counters, state machines, debugging8–16 hrsIncluded in Pro + Cert PackFree
Core Building BlocksFunction blocks, structured text, analog I/O and scaling, SFCs, shift registers8–16 hrsIncluded in Pro + Cert PackPro
Advanced TopicsPID control, alarm logic, safety systems, Modbus TCP, code organisation, troubleshooting8–16 hrsIncluded in Pro + Cert PackPro
Machine Scenarios (130 total)Traffic light, motor control, conveyor sort, tank fill, batch mixer, elevator, boiler, PID temp, packaging, wiring labs, VFD, safety, Modbus comms40–80 hrsAuto-graded; results in portfolio PDFPro
HMI TrackMotor start/stop panel, alarm dashboard, multi-screen navigation, tag binding exercises6–12 hrsIncluded in Cert PackPro
Interview TracksTimed scenario challenges: basic ladder, timers and counters, interlocks, sequencers4–8 hrsPDF certificate on passPro

Total estimated hours: 74–148 hrs for a complete beginner to SCADA-ready confidence.

Certification

Certificate of completion

The Cert Pack ($99 one-time) generates two documents: a PDF certificate of completion listing the tracks completed and a portfolio PDF showing your scenario results — the scenarios you passed, your solutions, and the grader's test case output.

The certificate is not a Rockwell, Siemens, or ISA certification. It is evidence of demonstrated PLC programming skills — the kind of evidence that carries weight when a hiring manager can see your actual scenario solutions alongside the certificate, not just a completion badge. Many of our users share the portfolio PDF with job applications or link to it from their LinkedIn profile.

Cost comparison

PLC SCADA course cost — what you actually pay

Training cost varies enormously by format. This table compares realistic 2025–2026 costs across the main options.

OptionCostFormatHardware includedCertificate
Technical institute / TVET PLC SCADA courseR8,000 – R25,000 (~$450–$1,400 USD)3–5 day classroomYes — lab hardware includedInstitution certificate
Rockwell TechConnect classroom (North America)$2,000 – $5,0002–5 day classroomYes — ControlLogix labRockwell completion certificate
Udemy PLC SCADA course$20 – $200Online videoNoCompletion badge (non-accredited)
RealPars PLC + SCADA subscription~$600/yr ($50–$60/mo)Online videoNoCompletion certificates
This platform (PLC Simulator)Free to start; $99 Cert PackBrowser-based, hands-on scenariosNo (simulation only)PDF certificate + portfolio PDF

Cost figures are estimates based on publicly advertised 2025–2026 pricing. Verify with each provider before enrolling. SA institute costs converted at R18/USD for illustration.

Related

Related training pages

Start the PLC SCADA course free.

No install. No credit card. 18 lessons and the first two scenarios are free — including the fundamentals every SCADA engineer needs.

Questions

PLC SCADA course — frequently asked questions

Yes. The Cert Pack ($99, one-time purchase) includes a downloadable PDF certificate of completion and a portfolio PDF documenting your scenario results. The certificate is not a vendor certification from Rockwell, Siemens, or an ISA affiliate — it is demonstrable-skills evidence for your CV.